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1 | ## SECTION 2: HOT CHECK PROCEDURE (POWER ON) |
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| 2 | ||||||||
| 3 | ### SAFETY REQUIREMENTS |
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| 4 | ⚠️ **WARNING:** Live electrical components present. Follow all safety procedures: |
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| 5 | - Wear appropriate PPE (safety glasses, insulated gloves) |
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| 6 | - Use insulated tools |
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| 7 | - Verify all cold checks are complete and passed |
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| 8 | - Ensure proper grounding |
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| 9 | - Have qualified electrician present for initial power-up |
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| 10 | ||||||||
| 11 | ### PRE-STARTUP CHECKLIST |
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| 12 | - [ ] All cold checks completed and passed |
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| 13 | - [ ] All field wiring reconnected to proper terminals |
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| 14 | - [ ] All panel components secured |
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| 15 | - [ ] Laptop with Eclypse or CCT software ready |
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| 16 | - [ ] Ethernet Cable and USB network card (if required) available |
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| 17 | - [ ] Application software file available |
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| 18 | ||||||||
| 19 | ### HOT CHECK STEP-BY-STEP INSTRUCTIONS |
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| 20 | ||||||||
| 21 | 1. **Initial Power-Up** |
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| 22 | - Verify all wiring is reconnected per wiring diagrams |
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| 23 | - Turn ON circuit breaker CB for 120VAC |
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| 24 | - Verify 120VAC at transformer primary terminals |
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| 25 | - Check LED power supply (should be lit) |
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| 26 | - Verify 24VAC output from power supply |
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| 27 | ||||||||
| 28 | 2. **Controller Connection** |
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| 29 | - Connect laptop to controller using available connection |
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| 30 | - Launch Distech Eclypse or CCT software as applicable |
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| 31 | - Discover controller on network (Address should appear) |
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| 32 | - Verify controller firmware version |
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| 33 | - Check controller status (should show "Online") |
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| 34 | ||||||||
| 35 | 3. **Application Software Download** |
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| 36 | - Open application software file for this project |
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| 37 | - Verify point schedule matches drawing |
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| 38 | - Download application to controller |
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| 39 | - Wait for download to complete (may take several minutes) |
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| 40 | - Verify download successful (check for errors) |
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| 41 | - Controller may restart - wait for it to come back online |
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| 42 | ||||||||
| 43 | 4. **I/O Module Verification** |
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| 44 | - In Eclypse or CCT software verify all IOM are online |
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| 45 | - Check that all I/O points are mapped correctly |
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| 46 | - Verify no communication errors |
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| 47 | ||||||||
| 48 | 5. **Point Testing Procedure** |
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| 49 | - For each point in the Hot Check Tables: |
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| 50 | a. Navigate to the point in Eclypse or CCT software |
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| 51 | b. Observe the current reading displayed |
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| 52 | c. Verify the reading matches expected value |
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| 53 | d. For inputs: simulate or verify field condition |
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| 54 | e. For outputs: command the output and verify field device response |
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| 55 | f. Record **PASS** if reading/operation is correct |
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| 56 | g. Record **FAIL** if reading/operation is incorrect |
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| 57 | h. Document specific values and issues in Notes column |
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| 58 | ||||||||
