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1 | # Central VAV Air Handling Unit (AHU) - Sequence of Operation |
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| 2 | ||||||||
| 3 | **Version:** 1.3 |
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| 4 | **Date:** 2025-12-29 |
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| 5 | **Author:** Gemini Agent |
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6 | **Related SSO:** [[training-structure/sso/sso-temp-sensor]], [[training-structure/sso/sso-co2-sensor]], [[training-structure/sso/sso-vfd-control]], [[training-structure/sso/sso-flow-switch]], [[training-structure/sso/sso-occupancy-sensor]], [[training-structure/sso/sso-relay-output]], [[training-structure/sso/sso-valve-actuator]], [[training-structure/sso/sso-damper-actuator]], [[training-structure/sso/sso-humidity-sensor]] |
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7 | |||||||
| 8 | ||||||||
| 9 | --- |
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| 10 | ||||||||
| 11 | ## 1. Overview |
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| 12 | This sequence describes a central VAV Air Handling Unit that supplies conditioned air to classrooms. The system features redundant supply/exhaust fans, outside/exhaust/recirculation dampers, an energy recovery wheel (ERW), a chilled water coil with a heat wheel, and a hot water coil. The unit operates in multiple modes, including System-OFF, Occupied (Heating/Cooling/Economizer), and Unoccupied cycles. Control is managed by a DDC controller integrated with a fire alarm system, VAV terminal units, and numerous safety devices. The system utilizes 30% propylene glycol in its hydronic loops. |
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| 13 | ||||||||
| 14 | --- |
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| 15 | ||||||||
| 16 | ## 2. Point List |
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| 17 | ||||||||
| 18 | ### Inputs (Physical) |
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| 19 | - **Outside Air Humidity (OA-H)**: AI, 0-10VDC |
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| 20 | - **Outside Air Temperature (OA-T)**: AI, 10k Type II |
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| 21 | - **Return Air Humidity (RA-H)**: AI, 0-10VDC |
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| 22 | - **Return Air Temperature (RA-T)**: AI, 10k Type II |
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| 23 | - **Space Humidity (ZN-H)**: AI, 0-10VDC, Representative Zone |
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| 24 | - **Space Temperature (ZN-T)**: AI, 10k Type II, Representative Zone |
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| 25 | - **Mixed Air Temperature (MA-T)**: AI, 10k Type II |
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| 26 | - **Heating Coil Temperature (HC-T)**: AI, 10k Type II |
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| 27 | - **Cooling Coil Temperature (CC-T)**: AI, 10k Type II |
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| 28 | - **Energy Wheel Entering Air Temp (EW-ENT-T)**: AI, 10k Type II |
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| 29 | - **Energy Wheel Leaving Air Temp (EW-LVG-T)**: AI, 10k Type II |
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| 30 | - **Supply Air Temperature (SA-T)**: AI, 10k Type II |
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| 31 | - **Exhaust Air Flow (EA-F)**: AI, 0-10VDC |
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| 32 | - **Outside Air Flow (OA-F)**: AI, 0-10VDC |
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| 33 | - **Supply Air Flow (SA-F)**: AI, 0-10VDC |
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| 34 | - **Discharge Air Static Pressure (DA1-P)**: AI, 0-5VDC |
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| 35 | - **Return Air Filter DP Alarm (RA-FILT-A)**: AI, 4-20mA |
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| 36 | - **Outside Air Filter DP Alarm (OA-FILT-A)**: AI, 4-20mA |
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| 37 | - **Outside Air Damper 1 Feedback (OAD1-FB)**: AI, 0-10VDC |
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| 38 | - **Outside Air Damper 2 Feedback (OAD2-FB)**: AI, 0-10VDC |
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| 39 | - **Return Air Damper Feedback (RAD-FB)**: AI, 0-10VDC |
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| 40 | - **Low Temperature Alarm (LT-A)**: BI, Dry Contact (Freezestat) |
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| 41 | - **Fire Alarm (FIRE-A)**: BI, Dry Contact |
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| 42 | - **Discharge Air Pressure High Alarm (DAPHI-A)**: BI, Dry Contact |
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| 43 | - **Exhaust Air Pressure Low Alarm (EAPLO-A)**: BI, Dry Contact |
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| 44 | - **Supply Fan Fault VFD Alarm (SF-FAULT)**: BI, Dry Contact |
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| 45 | - **Exhaust Fan Fault VFD Alarm (EF-FAULT)**: BI, Dry Contact |
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| 46 | - **Supply Fan 1 Status/Failure (SF1-S/FAIL)**: BI, Dry Contact |
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| 47 | - **Supply Fan 2 Status/Failure (SF2-S/FAIL)**: BI, Dry Contact |
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| 48 | - **Exhaust Fan 1 Status/Failure (EF1-S/FAIL)**: BI, Dry Contact |
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| 49 | - **Exhaust Fan 2 Status/Failure (EF2-S/FAIL)**: BI, Dry Contact |
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| 50 | - **Supply Fan VFD In Hand/Bypass (SF-VFD-HAND)**: BI, Dry Contact |
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| 51 | - **Exhaust Fan VFD In Hand/Bypass (EF-VFD-HAND)**: BI, Dry Contact |
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| 52 | - **Unit Mtd HOA Switch in Hand (HAND-MODE)**: BI, Dry Contact |
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| 53 | - **Unit Mtd HOA Switch in Off (OFF-MODE)**: BI, Dry Contact |
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| 54 | - **Heating Wheel Rotation Status (HW-ROT-S)**: BI, Pulse |
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| 55 | - **Energy Wheel Rotation Status (EW-ROT-S)**: BI, Pulse |
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| 56 | ||||||||
| 57 | ### Outputs (Physical) |
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| 58 | - **Supply Fan Command (SF-C)**: BO, 12VDC (VFD Enable) |
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| 59 | - **Exhaust Fan Command (EF-C)**: BO, 12VDC (VFD Enable) |
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| 60 | - **Energy Wheel VFD Start Command (EW-C)**: BO, 12VDC (VFD Enable) |
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| 61 | - **Heat Wheel VFD Start Command (HW-C)**: BO, 12VDC (VFD Enable) |
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| 62 | - **Energy Wheel Bypass Dampers Command (EW-BYPD1/2-C)**: BO, 12VDC (Open/Close) |
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| 63 | - **Exhaust Fan Output (EF-O)**: AO, 0-10VDC (VFD Speed) |
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| 64 | - **Supply Fan Output (SF-O)**: AO, 0-10VDC (VFD Speed) |
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| 65 | - **Heating Coil Valve Output (HTG-O)**: AO, 0-10VDC |
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| 66 | - **Cooling Coil Valve Output (CLG-O)**: AO, 0-10VDC |
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| 67 | - **Outside Air Damper 1 Output (OAD1-O)**: AO, 0-10VDC |
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| 68 | - **Outside Air Damper 2 Output (OAD2-O)**: AO, 0-10VDC |
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| 69 | - **Return Air Damper Output (RAD-O)**: AO, 0-10VDC |
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| 70 | - **Energy Wheel VFD Speed Output (EW-O)**: AO, 0-10VDC |
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| 71 | - **Heat Wheel VFD Speed Output (HW-O)**: AO, 0-10VDC |
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| 72 | ||||||||
| 73 | ### Software Points & Setpoints |
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| 74 | - **Static Pressure Setpoint (DAP-SP)**: Software Output |
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| 75 | - **Occupied Heating Setpoint (OCC_HTG_SP)**: Software Setpoint |
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| 76 | - **Unoccupied Heating Setpoint (UNOCC_HTG_SP)**: Software Setpoint |
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| 77 | - **Occupied Cooling Setpoint (OCC_CLG_SP)**: Software Setpoint |
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| 78 | - **Unoccupied Cooling Setpoint (UNOCC_CLG_SP)**: Software Setpoint |
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| 79 | - **Discharge Air Setpoint (DAT-SP)**: Software Output |
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| 80 | ||||||||
| 81 | ||||||||
| 82 | --- |
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| 83 | ||||||||
| 84 | ## 3. Safety Devices & Interlocks |
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| 85 | - **Supply Duct Overpressure (DAPHI-A)**: Shuts down supply fan. Manual reset required. Generates alarm. |
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| 86 | - **Return/Exhaust Duct Suction Pressure (EAPLO-A)**: Shuts down exhaust fan. Manual reset required. Generates alarm. |
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| 87 | - **Clogged Filter (RA-FILT-A, OA-FILT-A)**: Generates alarm when DP exceeds manufacturer recommendation. |
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| 88 | - **ERW Alarms**: Wheel stoppage (EW-ROT-S) or other internal faults generate an alarm. |
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| 89 | - **Freeze Protection (LT-A)**: Freezestat on cooling coil inlet shuts down all fans at 39°F. Trips >30 seconds require manual reset. Generates alarm. |
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| 90 | - **Fan Failure (SF1-S/FAIL, SF2-S/FAIL, EF1-S/FAIL, EF2-S/FAIL, SF-FAULT, EF-FAULT)**: Failure of any one fan or VFD will shut down the entire AHU and generate an alarm. |
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| 91 | - **Fire Alarm Shut Down (FIRE-A)**: FACP signal shuts down supply and exhaust fans and closes associated dampers. This does not apply to manual pull station alarms or units under 2,000 CFM that are 100% OA. |
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| 92 | ||||||||
| 93 | --- |
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| 94 | ||||||||
| 95 | ## 4. Modes of Operation |
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| 96 | ||||||||
| 97 | ### Mode Selection (H-O-A) |
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| 98 | - **Description**: Allows manual override of the unit's operating mode or automatic control via the DDC scheduler. |
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| 99 | - **Conditions**: Unit is powered. Input from `HAND-MODE` or `OFF-MODE` overrides scheduler. |
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| 100 | - **Output Logic**: |
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| 101 | - **SF-C**: Varies by selected mode. |
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| 102 | - **EF-C**: Varies by selected mode. |
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| 103 | - **EW-C**: Varies by selected mode. |
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| 104 | - **HW-C**: Varies by selected mode. |
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| 105 | - **EW-BYPD1/2-C**: Last position. |
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| 106 | - **EF-O**: Varies by selected mode. |
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| 107 | - **SF-O**: Varies by selected mode. |
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| 108 | - **HTG-O**: Varies by selected mode. |
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| 109 | - **CLG-O**: Varies by selected mode. |
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| 110 | - **OAD1-O**: Varies by selected mode. |
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| 111 | - **OAD2-O**: Varies by selected mode. |
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| 112 | - **RAD-O**: Varies by selected mode. |
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| 113 | - **EW-O**: Varies by selected mode. |
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| 114 | - **HW-O**: Varies by selected mode. |
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| 115 | ||||||||
| 116 | ### System-OFF Mode |
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| 117 | - **Description**: The default state of the unit when not required to run. All mechanical components are de-energized and dampers are in their fail-safe positions. |
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| 118 | - **Conditions**: Enter when commanded by Schedule (SYSTEM_OPR_MODE), `OFF-MODE` is active, or after a critical safety trip. Stays in OFF unless conditions for another mode are met. |
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| 119 | - **Output Logic**: |
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| 120 | - **SF-C**: OFF |
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| 121 | - **EF-C**: OFF |
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| 122 | - **EW-C**: OFF |
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| 123 | - **HW-C**: OFF |
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| 124 | - **EW-BYPD1/2-C**: Closed |
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| 125 | - **EF-O**: 0% |
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| 126 | - **SF-O**: 0% |
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| 127 | - **HTG-O**: 0% (Closed) |
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| 128 | - **CLG-O**: 0% (Closed) |
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| 129 | - **OAD1-O**: 0% (Closed) |
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| 130 | - **OAD2-O**: 0% (Closed) |
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| 131 | - **RAD-O**: 100% (Open) |
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| 132 | - **EW-O**: 0% |
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| 133 | - **HW-O**: 0% |
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| 134 | ||||||||
| 135 | ### Unoccupied Summer Cooling Mode |
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| 136 | - **Description**: Cycles the unit on to prevent the representative space from exceeding a high-limit setpoint during unoccupied summer hours. |
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| 137 | - **Conditions**: Enter when `SYSTEM_OPR_MODE` is Unoccupied Summer, `Seasonal_Mode` is Summer, and `ZN-T` > 85°F (UNOCC_CLG_SP). Exit when `ZN-T` < 83°F (UNOCC_CLG_SP - 2°F). |
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| 138 | - **Output Logic**: |
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| 139 | - **SF-C**: ON |
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| 140 | - **EF-C**: OFF |
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| 141 | - **EW-C**: OFF |
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| 142 | - **HW-C**: OFF |
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| 143 | - **EW-BYPD1/2-C**: Last position. |
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| 144 | - **EF-O**: 0% |
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| 145 | - **SF-O**: Modulates to maintain `DAP-SP`. |
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| 146 | - **HTG-O**: 0% (Closed) |
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| 147 | - **CLG-O**: Modulates to maintain a 55°F `DAT-SP`. |
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| 148 | - **OAD1-O**: 0% (Closed) |
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| 149 | - **OAD2-O**: 0% (Closed) |
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| 150 | - **RAD-O**: 100% (Open) |
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| 151 | - **EW-O**: 0% |
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| 152 | - **HW-O**: 0% |
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| 153 | ||||||||
| 154 | ### Pre-Occupancy Purge Cycle |
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| 155 | - **Description**: Purges the building with 100% outside air for a fixed duration before occupancy if conditions are favorable (OA enthalpy < RA enthalpy). |
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| 156 | - **Conditions**: Enter when `SYSTEM_OPR_MODE` is Pre-Occupancy Purge (Morning/Nighttime Purge Schedule) AND `OA-ENTHALPY` < `RM-ENTHALPY`. Exits after 15 minutes. |
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| 157 | - **Output Logic**: |
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| 158 | - **SF-C**: ON |
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| 159 | - **EF-C**: ON |
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| 160 | - **EW-C**: OFF |
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| 161 | - **HW-C**: OFF |
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| 162 | - **EW-BYPD1/2-C**: Last position. |
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| 163 | - **EF-O**: Modulates to maintain building pressure (Exhaust Airflow = 85-90% of Outside Airflow). |
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| 164 | - **SF-O**: Modulates to maintain `DAP-SP`. |
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| 165 | - **HTG-O**: 0% (Closed) |
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| 166 | - **CLG-O**: 0% (Closed, mechanical cooling locked out). |
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| 167 | - **OAD1-O**: 100% (Open) |
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| 168 | - **OAD2-O**: 100% (Open) |
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| 169 | - **RAD-O**: 0% (Closed) |
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| 170 | - **EW-O**: 0% |
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| 171 | - **HW-O**: 0% |
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| 172 | ||||||||
| 173 | ### Pre-Occupancy Pull-Down Cycle |
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| 174 | - **Description**: Cools the building using 100% recirculated air after a purge cycle or if the space is warm before occupancy. |
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| 175 | - **Conditions**: Enter after a Purge Cycle, or if `RAT` > 78°F before Occupied mode. Exits when `RAT` <= 78°F or when `SYSTEM_OPR_MODE` enters Occupied mode. |
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| 176 | - **Output Logic**: |
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| 177 | - **SF-C**: ON |
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| 178 | - **EF-C**: OFF |
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| 179 | - **EW-C**: OFF |
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| 180 | - **HW-C**: OFF |
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| 181 | - **EW-BYPD1/2-C**: Last position. |
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| 182 | - **EF-O**: 0% |
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| 183 | - **SF-O**: Modulates to maintain `DAP-SP`. |
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| 184 | - **HTG-O**: 0% (Closed) |
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| 185 | - **CLG-O**: Modulates to maintain a 55°F `DAT-SP`. |
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| 186 | - **OAD1-O**: 0% (Closed) |
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| 187 | - **OAD2-O**: 0% (Closed) |
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| 188 | - **RAD-O**: 100% (Open) |
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| 189 | - **EW-O**: 0% |
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| 190 | - **HW-O**: 0% |
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| 191 | ||||||||
| 192 | ### Occupied Mode - Winter Heating |
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| 193 | - **Description**: Provides heating and minimum ventilation to the building during occupied winter hours. |
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| 194 | - **Conditions**: Enter when `SYSTEM_OPR_MODE` is Occupied Heating and `Seasonal_Mode` is Winter. Exits when conditions for another mode are met. |
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| 195 | - **Output Logic**: |
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| 196 | - **SF-C**: ON |
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| 197 | - **EF-C**: ON |
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| 198 | - **EW-C**: ON |
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| 199 | - **HW-C**: OFF |
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| 200 | - **EW-BYPD1/2-C**: Last position. |
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| 201 | - **EF-O**: Modulates to maintain building pressure. |
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| 202 | - **SF-O**: Modulates to maintain `DAP-SP`, reset by `AVG_VAV_DPR_POS`. |
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| 203 | - **HTG-O**: Modulates to maintain a 65°F `DAT-SP` (OCC_HTG_SP). |
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| 204 | - **CLG-O**: 0% (Closed) |
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| 205 | - **OAD1-O**: Modulates to provide minimum required outside air based on VAV demand. |
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| 206 | - **OAD2-O**: Modulates to provide minimum required outside air based on VAV demand. |
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| 207 | - **RAD-O**: Modulates to accommodate OA intake. |
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| 208 | - **EW-O**: 100% |
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| 209 | - **HW-O**: 0% |
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| 210 | ||||||||
| 211 | ### Occupied Mode - Summer Economizer Cooling |
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| 212 | - **Description**: Provides "free cooling" using 100% outside air when outdoor conditions are favorable. |
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| 213 | - **Conditions**: Enter when `SYSTEM_OPR_MODE` is Occupied Cooling, `Seasonal_Mode` is Summer, 55°F <= `OA-T` < 65°F, and `OA-ENTHALPY` < `RM-ENTHALPY`. Exit if conditions are no longer met or if `RAT` > 78°F for 30 mins (then to Mechanical Cooling). |
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| 214 | - **Output Logic**: |
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| 215 | - **SF-C**: ON |
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| 216 | - **EF-C**: ON |
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| 217 | - **EW-C**: OFF |
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| 218 | - **HW-C**: OFF |
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| 219 | - **EW-BYPD1/2-C**: Last position. |
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| 220 | - **EF-O**: Modulates to maintain building pressure. |
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| 221 | - **SF-O**: Modulates to maintain `DAP-SP`, reset by `AVG_VAV_DPR_POS`. |
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| 222 | - **HTG-O**: 0% (Closed) |
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| 223 | - **CLG-O**: 0% (Closed) |
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| 224 | - **OAD1-O**: 100% (Open) |
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| 225 | - **OAD2-O**: 100% (Open) |
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| 226 | - **RAD-O**: 0% (Closed) |
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| 227 | - **EW-O**: 0% |
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| 228 | - **HW-O**: Modulates to maintain `DAT-SP` of 55°F (for reheat/dehumidification purposes) if DAT drops too low. |
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| 229 | ||||||||
| 230 | ### Occupied Mode - Summer Mechanical Cooling |
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| 231 | - **Description**: Provides primary cooling and dehumidification using the chilled water coil and heat wheel when economizer is not sufficient or unavailable. |
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| 232 | - **Conditions**: Enter when `SYSTEM_OPR_MODE` is Occupied Cooling, `Seasonal_Mode` is Summer, and Economizer mode is not active or cannot meet the load (`RAT` > 78°F for 30 mins). |
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| 233 | - **Output Logic**: |
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| 234 | - **SF-C**: ON |
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| 235 | - **EF-C**: ON |
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| 236 | - **EW-C**: ON |
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| 237 | - **HW-C**: ON |
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| 238 | - **EW-BYPD1/2-C**: Last position. |
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| 239 | - **EF-O**: Modulates to maintain building pressure. |
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| 240 | - **SF-O**: Modulates to maintain `DAP-SP`, reset by `AVG_VAV_DPR_POS`. |
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| 241 | - **HTG-O**: 0% (Closed) |
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| 242 | - **CLG-O**: Modulates to maintain a 55°F `CC-T` (Cooling Coil Discharge Temp). |
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| 243 | - **OAD1-O**: Modulates to provide minimum required outside air. |
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| 244 | - **OAD2-O**: Modulates to provide minimum required outside air. |
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| 245 | - **RAD-O**: Modulates to accommodate OA intake. |
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| 246 | - **EW-O**: 100% |
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| 247 | - **HW-O**: Modulates to maintain `RAT` between 76°F and 78°F for reheat/dehumidification. |
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| 248 | ||||||||
| 249 | ### Communication Failure Mode |
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| 250 | - **Description**: Defines the unit's behavior upon loss of network communication to ensure continued operation. |
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| 251 | - **Conditions**: Enter when communication with the network is lost. Exits when communication is restored. |
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| 252 | - **Output Logic**: |
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| 253 | - **SF-C**: Defaults to ON. |
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| 254 | - **EF-C**: Defaults to ON. |
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| 255 | - **EW-C**: Defaults to ON. |
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| 256 | - **HW-C**: Defaults to ON. |
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| 257 | - **EW-BYPD1/2-C**: Last position. |
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| 258 | - **EF-O**: Defaults to maintaining building pressure. |
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| 259 | - **SF-O**: Defaults to maintaining `DAP-SP`. |
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| 260 | - **HTG-O**: Defaults to last known value, relevant for the last known seasonal occupied mode. |
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| 261 | - **CLG-O**: Defaults to last known value, relevant for the last known seasonal occupied mode. |
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| 262 | - **OAD1-O**: Defaults to last known value, relevant for the last known seasonal occupied mode. |
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| 263 | - **OAD2-O**: Defaults to last known value, relevant for the last known seasonal occupied mode. |
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| 264 | - **RAD-O**: Defaults to last known value, relevant for the last known seasonal occupied mode. |
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| 265 | - **EW-O**: Defaults to 100%. |
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| 266 | - **HW-O**: Defaults to last known value, relevant for the last known seasonal occupied mode. |
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| 267 | ||||||||
| 268 | --- |
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| 269 | ||||||||
| 270 | ## 5. Alarms & Fault Conditions |
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| 271 | - **Duct Over/Under Pressure (DAPHI-A, EAPLO-A)**: Generates alarm; requires manual reset of safety switch. |
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| 272 | - **Fan Failure (SF-FAULT, EF-FAULT, etc.)**: Generates alarm if fan status does not prove ON after a start command. |
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| 273 | - **Freezestat Trip (LT-A)**: Generates alarm. Trips >30 seconds require manual reset. |
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| 274 | - **Clogged Filter (RA-FILT-A, OA-FILT-A)**: Generates alarm when DP is high. |
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| 275 | - **ERW Fault (EW-ROT-S)**: Generates alarm on wheel stoppage or failure. |
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| 276 | - **Critical Zone Reset Fault** |
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| 277 | - **Condition**: A VAV zone is consistently driving the static pressure reset logic (e.g., VAV damper position remains at 100% open for an extended period, or the zone temperature cannot reach setpoint while the AHU is providing cooling/heating). |
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| 278 | - **Priority**: Medium |
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| 279 | - **Action**: Generate an alarm notification to the operator, potentially flagging the specific VAV zone. |
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| 280 | - **Reset**: Manual reset by operator after investigation. |
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| 281 | ||||||||
| 282 | --- |
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| 283 | ||||||||
| 284 | ## 6. Commissioning & Verification Checklist |
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| 285 | - [ ] Test H-O-A switch (HAND-MODE, OFF-MODE) and verify correct mode changes and SOC/HMI advisories. |
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| 286 | - [ ] For **System-OFF Mode**, verify all fans, wheels, and valves are de-energized and dampers are in their fail-safe positions. |
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| 287 | - [ ] For **Unoccupied Summer Cooling**, verify the unit cycles on/off at 85°F and 83°F respectively, with 100% recirculation. |
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| 288 | - [ ] For **Pre-Occupancy Purge**, verify the unit runs with 100% outside air for 15 minutes. |
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| 289 | - [ ] For **Pre-Occupancy Pull-Down**, verify the unit cools with 100% recirculated air. |
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| 290 | - [ ] For **Occupied Winter Heating**, verify HTG-O modulates and EW-O is at 100%. |
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| 291 | - [ ] For **Occupied Summer Economizer**, verify OAD1-O/OAD2-O move to 100% and CLG-O remains closed. |
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| 292 | - [ ] For **Occupied Summer Mechanical Cooling**, verify CLG-O modulates for a 55°F coil temp and HW-O modulates to control RAT. |
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| 293 | - [ ] Test all hard-wired safeties (DAPHI-A, EAPLO-A, LT-A, FIRE-A) and confirm fan shutdown and proper alarm generation. |
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| 294 | - [ ] Verify DAP-SP resets up and down based on AVG_VAV_DPR_POS. |
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